James Czarnecki
Manufacturing Engineering Mgr.
Loveland
Summary
Dynamic Manufacturing Engineer Manager with a proven track record at InstruTech Inc., excelling in process improvement and robotics integration. Skilled in developing innovative solutions and fostering team collaboration, I enhanced manufacturing efficiency and safety culture while mentoring junior engineers. Committed to continuous learning and optimizing assembly line operations.
Overview
28
28
years of professional experience
Work History
Manufacturing Engineer Mgr.
InstruTech Inc.
08.2021 - Current
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
- Trained and mentored junior engineers, fostering a culture of continuous learning and professional development within the team.
- Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
- Led Kaizen events focused on continuous improvement within various areas of the manufacturing environment.
- Identified problems and specific resolutions to fix defective, damaged, or malfunctioning parts, assemblies, equipment and systems.
- Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
- Contributed to achieving safety targets by proactively addressing potential hazards and promoting a strong safety culture throughout the facility.
- Reviewed products for compliance with Design for Manufacturing (DFM) requirements.
Mfg Engineer
PTA Plastics
03.2007 - 08.2021
- Designed and built Automated assembly fixtures and small machines, programmed Yushin take-out robots and United Robotics CoBots.
- Optimized engineering processes by implementing innovative solutions and streamlining workflow.
- Developed work flow and cell layouts along with supporting work instruction documents
- Reviewed customer supplied technical drawings and CAD data for DFM.
- Developed cost estimates and project specifications for proposals.
- Participated in formal internal design reviews of proposed products and components.
- Collaborated with design group to develop creative, cost-effective solutions for complex projects.
- Collaborated with other departments to facilitate successful project completion.
- Applied advanced ergonomics to work cells to provide best operator safety and production environment.
Manufacturing / Tooling Engineer
Rayconnect
03.2001 - 03.2007
- Responsible for Re-shoring assembly lines and tooling packages from Europe and Japan locations of the Raymond Group Inc.
- Worked closely with suppliers to ensure timely delivery of high-quality materials while minimizing costs associated with inventory management.
- Collaborated with cross-functional teams to identify and resolve tooling-related issues, resulting in smoother production processes.
- Evaluated new technologies in the industry to determine potential applications within the company''s operations.
- Improved product quality with thorough inspection of tools and equipment for wear or damage.
- Developed custom tooling solutions to meet unique manufacturing challenges and requirements.
Product Design Engineer
A Raymond USA (Rayconnect)
06.1998 - 02.2001
- Created detailed 3D models and simulations of Automotive fasteners and fuel system components to effectively communicate design intent.
- Identified opportunities for cost reduction through material selection and process optimization, increasing profitability without compromising quality.
- Worked with outside suppliers to develop prototype for efficient validation of form, fit, and function concepts before mass production launch.
- Applied advanced CAD (SDRC Ideas, Solid Works, Mold Flow ) software tools to efficiently create complex geometries, accelerating time-to-market for new products.
- Streamlined manufacturing processes for increased efficiency and reduced production costs.
- Worked with sales engineers to verify customer design requirements and changes.
- Drafted clear technical documentation, detailing product design specifications.
Education
No Degree - Advanced Ergonomics
Colorado State University
Fort Collins, CO 05.2001 -
No Degree - Industrial Design
Henry Ford College
Dearborn, MI 05.2001 -
Skills
Manufacturing processes
Failure modes and effects analysis
Process improvement
Assembly line optimization
Machining processes
Microcontrollers
Manufacturing automation
3D printing and additive manufacturing
Robotics integration
Workstation design
Manufacturing resource planning MRP
Timeline
Manufacturing Engineer Mgr.
InstruTech Inc.
08.2021 - Current
Mfg Engineer
PTA Plastics
03.2007 - 08.2021
No Degree - Advanced Ergonomics
Colorado State University
05.2001 -
No Degree - Industrial Design
Henry Ford College
05.2001 -
Manufacturing / Tooling Engineer
Rayconnect
03.2001 - 03.2007
Product Design Engineer
A Raymond USA (Rayconnect)
06.1998 - 02.2001